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Have you ever struggled to find a battery that truly fits your unique device? Maybe the model you need has been discontinued. Perhaps your product’s design is so distinctive that a standard cell simply won’t fit. Or maybe you’re working with a space so tight that every millimeter matters.
These frustrations are all too common. The market is flooded with off-the-shelf batteries, yet when it comes to irregular sizes or specialized requirements, most suppliers stop at “one size fits all.” That leaves innovators like you facing delays, redesigns, or costly compromises.
This is exactly where LanDazzle makes the difference. We don’t just sell batteries—we create battery solutions tailored to your vision.
Algunas pilas de tamaño irregular
Batería LanDazzle de forma irregular: Diseñada a su medida
Forget the limitations of off-the-shelf batteries. Our core expertise is creating power solutions that fit your device’s unique form and function, not the other way around.
Our Defining Features:
1. True Custom-Form Factor
We don’t just bend standard sizes; we engineer from the ground up. Provide us with your device’s 3D model or precise dimensions, and we will deliver a battery that fits with millimeter precision, whether it’s a curved L-shape, a compact polygon, or an ultra-thin pouch.
- Your Benefit: Eliminate wasted space, enable sleek product designs, and solve the “almost fits” problem forever.
2. Application-Specific Performance Tuning
A medical device has different power needs than a high-drain toy. We don’t believe in a one-size-fits-all performance profile. We tailor the voltage, capacity (mAh), and discharge rate (C-rate) to match the exact demands of your application.
3. Bespoke Connector & Interface Solutions
The connection is as critical as the cell. We customize the physical and communication interfaces to ensure seamless integration. This includes custom-length cables, specific connectors (JST, Molex, etc.), soldered tabs, or even integrating SMBus/I2C smart protocols.
- Your Benefit: A true “plug-and-play” experience. No more DIY wiring or compatibility issues, just reliable and safe connectivity.
4. Built-In Safety & Intelligent Management
Every custom battery incorporates a tailored Battery Management System (BMS) or protection circuit. We program it for your specific needs—overcharge protection, temperature monitoring, and short-circuit prevention—using high-quality Li-Po or Li-Ion cells that meet international safety standards.
5. High-Performance Rechargeability
Embrace sustainability and cost savings. Our custom batteries are built with high-cycle-life rechargeable cells. We ensure the chemistry and charging algorithm are perfectly matched for long-term durability.
Casos prácticos: Soluciones probadas de baterías personalizadas
Real success stories speak louder than promises. Below are four projects that show how LanDazzle turns challenging ideas into reliable, custom power solutions.
Case 1: Ultra-Thin Battery for Next-Gen Smart Cards
- Client / Industry
A global smart-card manufacturer developing a new generation of sensor-enabled ID cards. - Challenge
- Total thickness had to stay under 1 mm to meet international card standards.
- Required a stable 3.7 V output and long cycle life in a paper-thin profile.
- The battery needed enough mechanical strength to survive bending and lamination.
- Our Solution
- Engineered a high-energy-density LiPo cell using advanced cathode and silicon-carbon anode materials.
- Adopted a stacked-layer architecture instead of traditional winding to minimize thickness.
- Selected a premium aluminum-polymer pouch for durability and low internal resistance.
- Result
Delivered a 1 mm-thick, 155 mAh battery weighing only 3.6 g, maintaining performance after 500+ cycles.
The client launched the card without redesigning its electronics, saving months of development time.
Case 2: Curved LiPo Battery for Smart Rings
- Client / Industry
A wearable-tech startup creating a health-tracking smart ring. - Challenge
- Internal space was so tight that every fraction of a millimeter counted.
- The cell needed to follow the ring’s inner curve for a seamless fit.
- Safety was critical for continuous skin contact.
- Our Solution
- Used 3D scanning and modeling to design a curved LiPo cell that matched the ring’s geometry.
- Maintained thickness at about 1.7 mm while integrating a miniature protection circuit.
- Employed ultra-thin aluminum-polymer film for flexibility and stability.
- Result
Produced a 22 mm x 1.8 mm, 17 mAh custom battery weighing just 0.5 g, operating safely from −20 °C to 60 °C.
The client achieved full-day power in a sleek design without altering the ring’s form factor.
Case 3: Round Battery Maximizes Smartwatch Space
- Client / Industry
A leading smartwatch brand seeking longer runtime without changing its core layout. - Challenge
- Standard prismatic cells wasted valuable internal space in the watch’s circular housing.
- Needed higher capacity while preserving the slim profile.
- Our Solution
- Developed a custom round LiPo battery to perfectly match the watch’s curved interior.
- Optimized electrode layering and pouch sealing to boost energy density.
- Result
The watch gained significant capacity increases and extended battery life without redesigning the PCB or case, reducing costs and speeding time-to-market.
Case 4: High-Capacity Pack for Early-Education Robots
- Client / Industry
A robotics company building interactive learning robots for children. - Challenge
- Limited battery bay but high power requirements for motors, sensors, and AI processing.
- Needed longer operating time between charges to keep kids engaged.
- Our Solution
- Designed an Irregular shaped polymer Li-ion battery with integrated protection circuitry.
- Increased capacity by over 20 % while fitting perfectly into the tight corner of the housing.
- Result
Robots now run noticeably longer on a single charge, improving user experience and reducing maintenance for schools.
Preguntas frecuentes sobre pilas con forma personalizada
Q1: What information do I need to provide to get started?
The more information you can share, the more accurate our initial proposal will be. We primarily need:
- Physical Dimensions: A 3D model (STEP, IGES) or detailed drawings are ideal. Alternatively, precise measurements (LWT) and a photo of the battery space work too.
- Electrical Specs: Required voltage, capacity (mAh), and continuous/discharge current.
- Interface/Connector: A photo or model number of the connector you use.
- Application: What device is this for? Knowing the end-use (e.g., medical, industrial, consumer electronics) helps us recommend the safest and most reliable cell chemistry.
Q2: What is your typical Minimum Order Quantity (MOQ) for custom batteries?
We pride ourselves on flexibility. While cost-efficiency improves with volume, we cater to a wide range of needs, from prototype samples to mass production. Our MOQ can be as low as 50-100 units for many projects. Contact us with your details, and we will find a solution that fits your scale.
Q3: How long does the entire custom battery development process take?
The timeline depends on the project’s complexity but generally follows these stages:
- Quotation & Proposal: 1-3 business days after receiving your requirements.
- Sample Development: 4-6 weeks (includes design, sourcing, and assembly).
- Production: 3-5 weeks after sample approval.
We always prioritize clear communication and will provide a detailed project timeline upon order confirmation.
Q4: Can you help if I don’t have all the technical specifications, just a device and a problem?
Yes, we can. Many of our clients come to us with exactly this situation. Start by telling us about your device and the problem you’re facing (e.g., “the battery doesn’t fit,” “it runs out of power too fast”). Our engineers will work with you to reverse-engineer the solution, which may involve analyzing your old battery or the device itself.
Q5: Are your custom batteries rechargeable?
The vast majority are. We specialize in rechargeable Lithium Polymer (Li-Po) and Lithium-Ion (Li-Ion) custom batteries, as they offer the best value and flexibility for unique shapes. If your application strictly requires a non-rechargeable (primary) chemistry, we can explore that as well.
Q6: What certifications and test reports can you provide?
As a professional battery manufacturer, we prioritize safety and compliance. The specific certificates depend on your project requirements and target market. We routinely provide:
- Standard Certifications: We hold ISO 9001 Quality Management System certification, ensuring consistent and reliable production processes.
- Cell-Level Certifications: We source cells that come with UL, IEC 62133, or UN38.3 certifications, which are fundamental for safety and transportation.
- Market-Specific Certifications: For high-volume projects, we can guide you and support the application for end-product certifications like CE, FCC, or KC.
Póngase en contacto con nosotros para obtener una consulta gratuita
Stop compromising with ill-fitting batteries. Our engineering team is ready to collaborate with you to design a precise, safe, and high-performance power solution.
Póngase en contacto con nosotros to get a free consulation.
Correo electrónico: info@landazzle.com
Whatsapp: +8618938252128
Pilas con forma personalizada - Fabricante de pilas con forma de petaca
