Our automated stacking process ensures consistent cell thickness and prevents deformation during cycling.
Geometric Design Flexibility
Beyond standard prismatic cells, we engineer custom shapes to maximize energy density in ergonomic devices:
Curved/Arc Cells: For smart rings and headbands.
L-Shaped / Polygons: Maximizing corner space in VR/AR headsets.
D-Shaped: Optimized for cylindrical housings.
Flexible Batteries: Designed to bend and fit.
We accept STP/STEP files for direct integration into your mechanical assembly analysis.
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You need our support. We’re here to help.
Battery performance is never one-size-fits-all. Standard options fail when precision and reliability are critical.
We engineer every cell and pack with the expertise to remove uncertainty from your power design.
Start your custom project today.
Frequently Asked Questions
Can you match the exact shape of my device?
Yes. We design custom-shaped batteries based on your device’s internal geometry, including irregular outlines, cutouts, and asymmetrical profiles, ensuring optimal space utilization without compromising performance or reliability.
What is the lead time for custom batteries?
Typical lead time is 4–6 weeks for prototype and mass production, depending on complexity and volume.
Is custom-shaped battery design suitable for mass production?
Yes. All designs are evaluated for manufacturability and consistency, ensuring stable quality and scalability from pilot runs to volume production.
What information is needed to start a custom-shaped battery project?
We typically require mechanical drawings or 3D files, target capacity and voltage, thickness limits, charge/discharge requirements, and expected volume to begin feasibility assessment.
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