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Smart Helmets

Smart helmets require reliable lithium polymer batteries to power integrated features such as communication, navigation, lighting, and safety sensors. We design and manufacture custom smart helmet batteries that deliver high safety, long runtime, and seamless integration for your innovative products.

Types and Functions of Smart Helmets

Type of Smart Helmet Main Functions
Motorcycle & Sports Navigation, hands-free calls, music playback, performance tracking, crash detection
Industrial & Construction AR instructions, hazard detection, safety alerts, real-time communication
AR/VR & Tactical Immersive display, motion tracking, situational awareness, interactive training

Motorcycle Smart Helmets

Industrial Smart Helmets

AR/VR Smart Helmets

Challenges of Smart Helmets Battery

Severely Limited Space
Smart helmets have complex internal structures, leaving minimal room for batteries. This requires compact, highly integrated, and custom-shaped battery solutions.

Weight Sensitivity Affects Comfort
Since helmets are worn for extended periods, batteries must be ultra-light to avoid discomfort and maintain a stable fit.

Extremely High Safety Standards
The head is the most critical part of the body, so the battery must offer exceptional safety to prevent risks such as overheating, short circuits, or explosions.

Demand for High Energy Density
Smart helmets often feature Bluetooth, cameras, navigation, communication, and lighting—all of which require high-capacity batteries with excellent energy density.

Wide Temperature Tolerance
Smart helmets are used in diverse outdoor environments, so batteries must perform reliably under both low and high temperatures.

Charging Design Constraints
Standard charging ports may not be practical in helmet designs. Innovative solutions like magnetic charging, wireless charging, or custom connectors are required.

LanDazzle Battery Solutions for Smart Helmets

LanDazzle specializes in designing and manufacturing custom lithium polymer batteries tailored specifically for smart helmet applications. Understanding the unique challenges posed by limited space, weight sensitivity, and multifunctional demands, our solutions are engineered to deliver reliable power without compromising on safety or design flexibility.

Smart helmets are equipped with multiple electronic modules, often integrated into the earpiece or side compartments of the helmet. These areas are typically round or semi-circular in shape, leaving little room for conventional rectangular batteries. Attempting to use square cells can lead to wasted space, uneven weight distribution, or reduced comfort for the wearer.

LanDazzle round-shaped LiPo battery is engineered to perfectly match these design needs:

  • Optimized for ear module placement – circular design fits seamlessly into side compartments or earpiece housings.

  • Balanced and lightweight – ensures user comfort without creating pressure points during long rides.

  • High energy density – provides stable power to support communication systems, AR displays, and sensor modules.

  • Safe thermal management – designed to minimize heat in enclosed areas close to the skin.

With this tailored solution, Lan Dazzle enables smart helmets to combine ergonomic design, reliable performance, and maximum comfort, ensuring users enjoy both safety and smart functionality.

The curved and compact structure of smart helmets leaves very limited room for batteries. Traditional rectangular cells often fail to make efficient use of this space, resulting in design compromises such as added weight, wasted volume, or reduced comfort for the wearer.

Our C-shaped LiPo battery provides an optimized solution:

  • Curved ergonomic design – perfectly fits the inner contour of helmets without compromising comfort or aesthetics.

  • High energy density – delivers reliable power for extended use, supporting all smart helmet functions.

  • Lightweight structure – minimizes added weight to maintain wearability and reduce user fatigue.

  • Safe and stable performance – engineered for low heat generation and enhanced safety during long rides.

 

With this innovative solution, Lan Dazzle enables smart helmets to achieve longer runtime, optimal comfort, and advanced functionality, empowering users with seamless and safe smart experiences.

While round-shaped and C-shaped LiPo batteries are ideal for many smart helmet designs, not every project can be solved with standard shapes. Some helmets require unique battery configurations to match their internal structure, weight distribution, or specific functional needs.

That’s why Lan Dazzle offers fully custom battery solutions for smart helmets:

  • Tailored form factors – batteries designed to fit seamlessly into any available space.

  • Optimized performance – balancing energy density, runtime, and weight for real-world use.

  • Enhanced safety – advanced protection features and low-heat operation for rider comfort.

  • Design flexibility – from ultra-thin modules to curved, asymmetric, or multi-cell packs.

With our custom approach, helmet manufacturers are no longer limited by battery shape. Instead, they gain a solution engineered around their product, ensuring maximum efficiency, comfort, and performance.

Ready to Power Your Smart Helmet with a Custom Battery?

Whether you’re developing smart motorcycle helmets, AR-integrated headgear, or voice-controlled safety helmets, we’re here to help you create the perfect-fit LiPo battery—ultra-thin, lightweight, and built for performance.
👉 Let’s talk about your design.
Contact us today for a free consultation and discover how our custom battery solutions can power your smart helmet innovations.

📧 Email: info@landazzle.com
🌐 Whatsapp: +8618938252128

 

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